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Guangdong'S "Smart Manufacturing" Leads To A New Trend In Shoe Industry Competition

2013/12/25 11:40:00 1011

advanced technology such as industrial robot, information software system and Internet of things technology is bringing the "made in Dongguan" from the labor-intensive era to the era of "intelligent manufacturing". 
 robot "invasion" accelerated .
 if we say that many enterprises in 2008 and 2009 still wait and see on < a href= "//www.sjfzxm.com/news/list.aspx Classid=101112107" > labor shortage < /a >, in recent years, many enterprises have resolutely decided to adopt technological spanformation and large-scale application of industrial robots. 
 recently, a survey conducted by the Dongguan Municipal Foreign Trade and Economic Cooperation Bureau on the top 500 enterprises of import and export showed that the cost of production increased by 14.1%. Among them, the largest increase in labor costs is 9%. 
 in the face of soaring labor costs, Dongguan Xuji food company has finally made up its mind to introduce equipment to replace some of the workers on the production line of xufok ch. At present, 17 of the 18 processes of the production line have been fully automated. 
 > "60% workers are in the final big package. We are debugging a set of equipment, replacing most of the people with real automation." Xu Fu Ji Shakima workshop director Jia Bin said. 
 from the small machine replacement at the beginning of the factory in 2003, the average annual reduction in each process was three or four people by 2008. The production line increased from 1300 to 700 at the same time. 
"P" is a sharp contrast. Since 2006, the wages of front-line workers in Hsu Fu Chi have increased by about 15% per year, slightly higher than 1000 yuan wages (excluding provident fund and social security, bonus) to more than 2600 yuan. 
 not only expensive labor, but also a href= "//www.sjfzxm.com/news/list.aspx Classid=101112108" > recruitment difficulty < /a > problem is also serious. In Dongguan, furniture, painting, polishing, polishing and all kinds of moving and stacking work, dust, harmful gas, and high intensity labor are always affecting workers' health. When young workers are demanding a more comfortable working environment, business owners often get tired of coping with huge hidden costs outside their payroll. 
 more and more entrepreneurs have changed the view that Dongguan's labor force is easy to get, and have begun to purchase large quantities of automation equipment. This is also confirmed in Dalang town of the world's wool weaving city. 
In 2005, when the "shortage of migrant workers" first appeared, Dalang town began to encourage wool weaving enterprises to introduce numerical control looms instead of traditional mechanical looms to reduce employment. P At that time, the total number of CNC looms in Dalang town was less than 1000. It increased to 4800 in 2008, and now Dalang CNC machine tool has surged to more than 40 thousand units. 
 it is estimated that a numerical control loom can replace 8 workers, and one worker can control 6-8 machines. By this measure, nearly 300 thousand industrial workers were liberated in Dalang CNC loom. "A sewing machine master's monthly salary of up to 3000-5000 yuan is still rising. After introducing the numerical control loom, only the weaving process saves 80% of the labor cost." People with textile business say so. 
 in the eyes of Huang Junqin, general manager of Dongguan automation machinery leading enterprise, Alfa company, Dongguan has started the third round of robot boom in recent two years. Among them, the first wave of machinery replaced the labor force in early twenty-first Century, and some labor-intensive enterprises began to increase equipment and reduce jobs. Then the second wave appeared after the financial crisis in 2008. 
 Huang Junqin believes that with the continuous progress of technology and the decline in the average price of robots at the rate of 4% per year, the role of industrial robots in replacing human beings in spraying, welding, palletizing and high risk working environments is becoming more and more apparent. Its characteristics of precise self-discipline, strong induction and recognition, high efficiency, long working hours and low cost operation have been increasingly welcomed by enterprises. 
 this also makes the business of AI FA and other equipment manufacturers prosperous. At the beginning of the 2001 in Dongguan, the company had only more than 30 customers. By 2007, there were 1500, and now it has surged to more than 4000 customers, most of which have increased in the past three years. In 2011, its sales revenue reached 217 million yuan, an increase of 47.81% over the same period last year. 
 "before, we focused on injection molding manipulator and peripheral automation equipment. Now there are more and more substitutions on each production line, so we have to change to popular applications, such as preparing advanced Japanese robots." Huang Junqin said that in the past, only the demand for robots in the high-end electronics industry and automobile industry was relatively large. Now, the low priced hardware products also began to introduce industrial robots, which made them somewhat unprepared. 
 competition mode change 
 with the increasing demand for product quality consistency and standardization, and the uncertainty of the market, the introduction of industrial robots can seize the opportunity, reduce the cost and improve the quality ahead of schedule. This has also led to changes in the competition pattern among enterprises. 
 whether the introduction of robot production line is changing the competition pattern of production enterprises or even deciding whether to survive or die. In this regard, Yin Xiaolin, general manager of Dongguan Lin Da Da shoes industry, has a deep understanding. 
 in May this year, he bought more than 40 sets of a href= "//www.sjfzxm.com/news/list.aspx Classid=101112105" > sewing robot < /a >, although the price of 12000 yuan was 6 times higher than that of ordinary sewing machine. Unexpectedly, the factory's monthly output increased from more than 50 thousand pairs to 90 thousand pairs, and monthly profit increased from about 200000 to about 400000 under the condition of constant manpower and constant cost. 
"P", which made him overjoyed. As a boss of a small shoe factory, he used to think about how to keep his customers and how to dig other people's customers, but the technology, raw materials and labor cost were almost the same, and the stalemate was hard to break. 
 because the stitches made by sewing robots are very standardized and the thread is not available. The products of high quality and low price have touched customers. They have robbed 30 thousand orders for him twice a month, and 500 thousand yuan has been fully recovered in 3 months. 
 "two companies that also make shoes, if one of them has changed the price of the technology by reducing the price by 2 yuan, will be able to hold the source firmly in their hands, and there will be no market for the other." Yin Xiaolin explains so much about the competitive changes brought about by technology. 
, in the field of refined manufacturing such as electronic products, the advantage of advanced equipment is more obvious. 
 Jiang Shiyuan is deputy general manager of Dongguan Ju Sheng plastic electronics. One of his tasks every day is to receive visitors. Since the adoption of industrial robots in 2008, the precision of the moulds produced has been greatly improved. Many colleagues have come to ask for help in the process of machining, which accounts for 1/3 of the factory output. 
Less than P, the huge rise after the sweetness was 100 million yuan. The introduction of foreign equipment to develop an intelligent precision mold flexible manufacturing system for the most precise mold parts manufacturing. Jiang Shiyuan said with pride, "machining accuracy can be accurate to 3 microns, and the error is much smaller than that of hair." 
 immediately, Kui Sheng received the order form of iPhone connector plug for the first time. "Such small and high-density molds are usually made by foreign manufacturers and very few leading enterprises in China. This is the first time to choose Dongguan enterprises." Jiang Shiyuan introduced that when the foreign manufacturers visited and inspecting, the robot production line could increase a very high impression. 
 the new production line has also enabled huge rise electronics to enter the field of medical devices, LED molds and other fields, and win the order of large domestic customers. Jiang Shiyuan revealed that at present, the domestic orders for giant rise are only 30%~40%, which is expected to reach 60%~70% in three years. 
 at present, the giant electronics project promotes the intelligent precision mold flexible manufacturing system to more than 10 enterprises, with the value of 1 million yuan for each system, and its output value is more than 10 million yuan. While selling products, giant rise has also become a technology exporter. 
 the whole process control is less than /strong > /p >
"P", in addition to the replacement of the machine for the replacement of the hardware, information means can also achieve the same effect, especially the strong support of the Dongguan enterprise from "global design, Dongguan made" to the Dongguan design, global manufacturing. 
 < a href= "//www.sjfzxm.com/ > > Dongguan shoe industry < /a > big guy Huajian group is a typical example. According to Zhang Huarong, chairman of Huajian, the processing and production links of Dongguan footwear industry should be spanferred to the mainland and even overseas, while orders, research and development, procurement and so on will remain in Dongguan. At present, Huajian owns four major production bases of Dongguan Huabao, Dalong, Jiangxi Ganzhou and Ethiopia. 
Relying on a set of information management system, Huajian has realized remote collaborative design, manufacturing and enterprise management, which can be processed in the same way, and can be processed synchronously by P. "It can be said that from the pre-sale customer consultation, product development, raw material purchase to final goods collection, headquarters management can control every batch of orders on the cell phone and iPad, and the late delivery has never appeared again." Huajian Group subsidiary, Liu Shiyuan, chief executive of Huabao shoe industry informatization. 
 Hu Wei, general manager of Kingdee management software company of Dongguan, believes that most large and medium-sized enterprises in Dongguan have realized the information management represented by the financial management system in the 60s of last century, and are moving towards the ERP spanformation in 90s of the last century. (ERP is an enterprise resource management platform integrating basic data, human resources, hardware and software.